COX 266 – CELLIER BOPP COEXTRUSION LINE, 4.200MM Incl. ATLAS Primary Slitter Rewinder, 4.200mm Several upgrades with new PLC System

Chill roll and DIE and Gauging system DIE Type, make & model. No. of Bolts, Auto or manual.

– DIE Type = PERF. METAL 3”, Widex50”LG ALUM. CHANNELS 7/8”x2.1/4”x50”LG ALUM. ANGLE (saw cut)1”x3”x3.1/4”LG

– EXTRUSION DIES brand, Chippewa Falls, WI U.S.A

– No. of Bolts = 19 SET,1 Phase, 240Vac, 200W/SET

– It is a manual operated Thickness gauge system, make & model.

– Web gauge is YOKOKAWA brand, Model WG8PC2 installed in1994.

– Air Knife system.

1 Main Extruder: DAVIS STANDARD Screw Diam. 170 mm

2 Satellite Extruders: Screw Diam. 70 mm

MDO / TDO

Winder CELLIER

ATLAS Primary Slitter

 

 

Description

Chill roll and DIE and Gauging system DIE Type, make & model. No. of Bolts, Auto or manual. – DIE Type = PERF. METAL 3”, Widex50”LG ALUM. CHANNELS 7/8”x2.1/4”x50”LG ALUM. ANGLE (saw cut)1”x3”x3.1/4”LG – EXTRUSION DIES brand, Chippewa Falls, WI U.S.A – No. of Bolts = 19 SET,1 Phase, 240Vac, 200W/SET – It is a manual operated Thickness gauge system, make & model. – Web gauge is YOKOKAWA brand, Model WG8PC2 installed in1994. – Air Knife system. 1 Main Extruder: DAVIS STANDARD Screw Diam. 170 mm

2 Satellite Extruders: Screw Diam. 70 mm

MDO 1. MDO pump flow rate, is Preheating, Stretching, cooling, and annealing. Mode heating . – MDO pump flow rate = 600L/Hr (hot oil.). – Temperature = 130 c ,at Stretching = 4150 mm. – Number of MD rolls: 14 rolls totally that devide to 4 heating zone X – 2 rolls each, 2 stretching zone 2 olls each and 1 stabilize zone with 2 rolls TDO. 1. No of Chain clip . Both sides approx. 1042. – Chain clip is 521 set (left section). – Chain clip is 521 set (right section). Bearing in each clips. What is the condition of chain? When did the major overhauling done.- No Bearing, Overhauled 3 years ago. Good condition.

– Latest overhauled at 4/11/2003 years such as clip – TDO: Devide to 8 zones with 2.79 m long per each zone 2. Returning of chain from out side of the TDO or inside the oven. Sliding see tech. 4.1.2 – inside the oven. 3. Chain is capable for thickness from – 12 to 40 micron. 4. Min. and maximum stretching width of the chain. – Min = 4000 mm. – Max = 4200 mm. 5. Make of TDO chain. – Cellier, France. 6. Gear Box detail of –

– Extruder model 60IN60TP IH, SER No.L4370 S.O. No.03995 With S.F. 1.50, RPM 100, GEAR RATIO 17.21 MANF. = 1 set – No Melt pump – Chill roll No. 405 9020 . 002 . 1, CDA 120 T2 860 Nm., N1 591 min N2 11.33 min. = 1 set – TDO No. 403 811 005-2-1 CFA 225 T2 3490 Nm. N1 1720min N2 52.55 min. = 1 set – Pull roll No. 403 812 083 1, CDA 120 T2 314 Nm., N1 1533 min N2 143.75 min. = 1 set – Corona down No. 457 007-002-1, CDA 120 T2 353 Nm., N1 1696 min N2 123.3 min. = 1 set – Corona up No. 403 801 049-3-1, CDA 80 T2 173 Nm., N1 1612 min N2 127.23 min. = 1 set – COOLING ROLL No. 3480346739, Type Z48A 112 MA 4, 380Vac, cos 0.82,4kw, N1 1440 min N2 280 min, I:5.15. = 1 set – WINDER MAIN Reducteur CR 60.M0, No 790577/1 REDUCTION 60 tr/mn. = 1 set – WINDER Adapter Reducteur CR.C1.02.B5 , No 790577/1 REDUCTION 3.2 tr/mn. = 1 set 7. Heating capacity and heaters type. – hot oil type 8. Mode of heating. – PID controller.

PULL ROLL. 1. No. pull roll at out of TDO – It is a 1 pull rolls stand (roller at 2 set ) DC motor 16.2 KW = 1 set Corona treater make, and condition – Sherman Treater 25 KV(maximum) Winder type and make – Cellier, France. – Winder motor DC, 6KW x 2(core A, core B) = 1 set Winder PLC, LG Brand programmable logic controller model GLOFA GM3/4 Series. DC drive is digital. Trim conveying system, make, model and capacity. -Cellier, France. Inline system. What is the capacity required for recycle plant. – Inline recycle system. – AC Grinder+Cutter 8.5 KW = 1 set

Primary slitter system, make, model, capacity, 3 inch or 6 inch paper core. Rewinding roll dia max. size. – ATLAS Primary slitter is Atlas. Made in England. – Paper core 3 inch and 6 inch. – Min width cutting 350 mm. – Max width cutting 2000 mm. – Max cutting 9 Roll / Set. – Rewinding roll diameter max = 1025 mm

ELECTRICAL PANEL AND DC DRIVE. 1. DC drive and PLC make, model. – PLC line BOPP, Telemecanique Brand, model PMXP67425, – Power supply card TSXSUP702, – analog input TSXAEM411 and TSXAEM811, – analog output TSXASR200, – digital output TSXDS1635, – digital input TSXDET1612 and TSXDET3242.

DC motors details, make capacity (up date in year 2009 ) – Main Extruder YASKAWA Brand, 300KW, 440V(ARM),725-726 I(ARM),150V(F), 18-21 I(F), 1300-1500 RPM. = 1 set – Satelite Extruder1 LEROY Brand, 16.2KW, 440 V(ARM),43 I(ARM), 340 V(F), 1.7 I(F), 2370 RPM. = 1 set – Satelite Extruder2 LEROY Brand, 16.2KW, 440 V(ARM),43 I(ARM), 340 V(F), 1.7 I(F), 2370 RPM. = 1 set – CHILL ROLL SICME Brand, 5.3KW, 400 V(ARM),17 I(ARM), 310 V(F), 3.44 I(F), 1,760 RPM. = 1 set – MDO 1 LEROY Brand, 16.2KW, 440 V(ARM),43 I(ARM), 340 V(F), 1.7 I(F), 2370 RPM. = 1 set – MDO2 LEROY Brand, 40.2KW, 440 V(ARM),103 I(ARM), 170/340 V(F), 16/3 I(F), 1700 RPM. = 1 set – TDO LEROY Brand, 95KW, 440 V(ARM),241 I(ARM), 340 V(F), 4.5 I(F), 1795 RPM. = 1 set – PULL ROLL LEROY Brand, 16.2KW, 440 V(ARM), 43 I(ARM), 340 V(F), 1.7 I(F), 2370 RPM. = 1 set – WINDER A+B LEROY Brand, 6.5KW, 440 V(ARM), 21.5 I(ARM), 170/340 V(F), 3.88/1.94 I(F), 940 RPM. = 1 set

Electrical panel MCC and PCC included in this scope. –

Heating oil, temp, heat load of each equipment. At width 4150 mm. thickness 20 micron. – Main Extruder= screw barrel heater 5 ZONE = adaptor heater 1 ZONE = filter heater 1 ZONE = melt pipe heater 3 ZONE – Satellite Extruder 1 = screw barrel heater 4 ZONE = filter heater 2 ZONE = melt pipe heater 3 ZONE = filter heater 1 ZONE = melt 1 ZONE – Satellite Extruder 2 = screw barrel 4 ZONE = filter 2 ZONE = melt pipe 3 ZONE = melt filter 1 ZONE = melt 1 ZONE – DIE = Heater 5 ZONE – MDO =Hot oil 7 ZONE – TDO =Electrical heater 8 ZONE

What is the range of thickness and final width – It is the thickness range 12 micron – 40 micron, Final jumbo width at 4200 mm. 2. The design capacity of plant at 20 micron basis. – The plant capacity at 20 micron basis is 10.8 tons / day. 3. Utilities included in the scope also mention the capacity required for chiller, hot oil system, air compressor, cooling water, etc and building requirement for the same.

• Chiller – UNI-AIR Brand , model SACU-CHB-060, power 30 HP(2). 555,000 BTU, 46 Tons = 1 set. – UNI-AIR Brand, model SACU-CHB-050-CC, power 20 HP(2) 400,000 BTU, 33 Tons =1 set (Spare). • Hot oil. Type Horizontal – Cellier Brand, 6 bar, 380 VAC, GME 30KW, 125L = 5 set. – Cellier Brand, 6 bar, 380 VAC, GME 20KW, 65L = 2 set. • Air Compressor Atlas copco Brand, GA18 model, 18 KW, – Pressure operated 6-7 Bar,96 cfm = 1 set • Air Tank capacity 500 liter = 1 set • Cooling water. – Extruder+ Pull roll CALPEDA Brand pump, 7.5KW,380VAC = 1 set – Cooling tower pump 4 KW 380VAC. = 1 set – Softener CALPEDA Brand pump, N20/125, 495W,380VAC = 1 set – Exchanger water bath CALPEDA Brand pump, N32/200. 495W,380VAC = 1 set – Cooling roll CALPEDA Brand pump, N50/250,5.4HP,380VAC = 1 set – Chiller Pump CALPEDA Brand pump, N65/250 6.5HP, 380VAC. = 1 set – Chiller Pump CALPEDA Brand pump, N40/160 4KW,380VAC. = 1 set – Chill roll CALPEDA Brand pump, N50/125, 5.4HP,380VAC = 1 set

4. What up gradation done from the year 1988. – Up grade after the year 1988, such as 1. Upgrade winder control unit in Jun 2000 , LG Brand programmable logic controller model GLOFA GM3/4 Series. DC drive is digital. 2. Included pull roll( cooling roll) modified at year 2000, such as 4200×300 mm. and AC motor 3.7 KW, inverter controller.